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Thread: Got mixed up on the D2 drain plugs is there a schematic?

  1. #1
    Join Date
    Aug 2010
    Location
    Morrison, CO
    Posts
    13

    Default Got mixed up on the D2 drain plugs is there a schematic?

    I fired up the D2 last week and it started up right away. The plan was to move it to a good location to get underneath and drain my clutch compartments. This had been done since I bought it in 2010 and I probably put twenty hours on it since. Last summer it started to slip (or something) when it got warmed up, you'd stop on a small incline and engage the clutch but no movement. . .

    This is serial no. 4U23XX we're talking about.

    Embarking on a full maintenance per the CAT operators manual, I first loosened the large inverted hex nut to drain what I thought should be the main clutch. Gear oil gushed out instead and after about two gallons I put the plug back in place. I moved further under the machine to the more forward nut (closer to leaf springs) which was the correct one. Out gushed about a gallon of water followed by lots and lots of black greasy sludge and it drained slowly for awhile.

    Then came the steering clutches and not much at all came out of these. I had to double check the manual as to which square plugs were the steer clutch drains. There are a pair of drain plugs (one small, one large) on both sides of the transmission - does anyone know what these are for? I didn't find anything in my manual. Also, there are plugs all over under this D2. Is there a diagram somewhere identifying each plug?
    Last edited by Weekend Dozr; 05-28-2012 at 06:44 PM. Reason: add serial no.

  2. #2
    Join Date
    Jan 2009
    Location
    Kalamazoo Michigan
    Posts
    747

    Default

    Your clutch compartment should be dry for an early 4U, that could be part of your slipping problem. I'd put the plug back in and flush it with kerosene or diesel and drain it again. If necessary, adjust the clutch tighter a notch or two and see if that helps.
    Rich Salvaggio
    D2 5U9917
    '46 Willys CJ2A Farm Jeep, '49 International KB-7, '31 Allis Chalmers U, Cushman Scooter(s)
    Antique garden tractors & outboard motors
    Other rusty old junk comes & goes without warning.

    The 2 most useful tools to have in your shop are a Crystal Ball and a Magic Wand

  3. #3
    Join Date
    Nov 2006
    Location
    Corralitos, Ca.
    Posts
    7,054

    Default

    These pics ought to help.....
    Attached Images Attached Images

  4. #4
    Join Date
    Nov 2006
    Location
    Pittsford NY
    Posts
    518

    Default

    I thought those two in the middle of the second photo were for the bevel gear compartment, as distinct from the main transmission. So basically the steering clutch compartment has two plugs per compartment?
    Cheers,
    Neil.
    Cheers,
    Neil.

  5. #5
    Join Date
    Apr 2007
    Location
    Elkhorn, WI
    Posts
    1,644

    Default

    Yes, there are two drain plugs per steering compartment due to a re-inforcing web in the casting.

  6. #6
    Join Date
    Aug 2010
    Location
    Morrison, CO
    Posts
    13

    Default

    Thanks Rich and Old Magnet for the info and pictures - very much appreciated! Like Rich had explained, once I emptied all the water/sludge out my slipping problem is completely gone. I even tried removing a large Pine stump by pushing it on an uphill part of my new trail and although I couldn't get a good/safe position to work the stump, my tracks churned in the dirt when the blade stopped up against the stump. That's alot of power in my opinion. Working on the incline wasn't a good idea and I'll work it later with a chain.

    I do lots and lots of searches to find answers to most of my questions but the assistance you guys provide when I'm stumped (ha!) is priceless. Thank You. Love my CAT.

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