I've done some reading on the net about what the most potent penetrating fluid is, and ran across this study that I thought I'd share. Sorry if this has already been posted but it might help someone out. Be aware that acetone will lift/destroy any paint it comes in contact with, but with heavily rusted parts that's probably the last or your worries.
Freeing frozen fasteners
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For all of you that are mechanically inclined and dealing with frozen fasteners:
Penetrating Oils Compared
Machinist's Workshop magazine actually tested penetrants for break
out torque on rusted nuts. Significant results! They arranged a subjective
test of all the popular penetrants with the control being the torque
required to remove the nut from a "scientifically rusted" environment.
Penetrating oil .......... Average load
None ..................... 516 pounds
WD-40 .................... 238 pounds
PB Blaster ............... 214 pounds
Liquid Wrench ............ 127 pounds
Kano Kroil ............... 106 pounds
ATF-Acetone mix............ 53 pounds
The Automatic Transmission fluid (ATF)-Acetone mix was a "home brew" mix of 50 - 50 automatic
transmission fluid and acetone.
Note the "home brew" was better than any commercial product in this
one particular test. A local machinist group mixed up a batch and all now
use it with equally good results. Note also that "Liquid Wrench" is about as
good as "Kroil" for about 20% of the price.


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