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D6 8U clutch problem

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16 years 6 months ago #10272 by Rep0144
D6 8U clutch problem was created by Rep0144
Found more problems with clutch went to change out fiber links and one bolt came out by hand but still had threaded part attached from what I can tell 2 of the links had broke and fliped over draging on the bellhousing causing the yoke that bolt goes through to bend apart and back side of pin to jump out of hole. so now I need 2 sets of yokes (don't know what they are called for sure) has anyone seen this kind of damage or am I just a lucky one. May have a leed on some used ones. will try to post pics.
Russell

Is it just my computer or is there a problem with the forum.

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16 years 6 months ago #10273 by Rep0144
Replied by Rep0144 on topic D6
Here are some pics of my mess.
Attachments:

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16 years 6 months ago #10280 by Rep0144
Replied by Rep0144 on topic D68u
As you can maybe see from the pics I have more problems than first thought busted main plate, clutch lining missing in places, some bolts heads have been welded (to lock from turning ?), 2 Link holders bent.
Now do I repair or just find another clutch?
I have located new plate assy and link holders.
Russell

Good to see the fourm working again!

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16 years 6 months ago #10281 by SJ
Replied by SJ on topic Clutch
Might be just as well if you can find some good used parts & could be a little cheaper I think.

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16 years 6 months ago #10287 by Rep0144
Replied by Rep0144 on topic D68u
Found another small problem I think it is called the clutch brake. The lining has broke out around some of the rivets and someone has welded around the outside of it.
I think I can chuck it in my lathe and clean up the outside where it is welded.

Anyone know how hard it is to rivet these linings back on, do I need special tools?
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16 years 6 months ago #10288 by ccjersey
Replied by ccjersey on topic D6 8U clutch problem
It would be easier with a riveting press, but since there are relatively few rivets in the clutch brake I bet you could use a good round ended punch and clench the rivets against the flattened end of a bolt clamped into a vise as mandrel. Hit it too hard and you can probably crush the lining material or almost cut the rivet off on the sharp edge of the hole in the backing plate. You will have to make sure the lining is always tight against the backing plate as you clench the rivet. That's a lot easier on a flat surface than it is on a curved brake shoe or band.

Don't you have to do the main clutch as well? You might want to find someone who has a press to do the whole job. The cluch brake won't matter as much if it's not perfect, it won't chatter etc like the main clutch might, but for the money, I would do the main ones the best way possible.

Linings and rivets should be available from CAT or aftermarket. I wouldn't bother with reattaching that lining.

D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time:D

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16 years 6 months ago #10289 by Old Magnet
Replied by Old Magnet on topic D6 8U clutch problem
For what you have and what you are finding I think you'd be wise to go shopping for a good used clutch assembly even though I believe all but the return leaf spring assemblies are still available from Cat. If you post the serial number I can scan the parts diagram from the 9U parts manual for the same time frame as I don't have any 8U manuals. Not unusual to have the disintegrating link assemblies tear things up in the housing.
If your up to it, the oil clutch conversion for the D6 is well worthwhile but it is a bit of a project.
The rivets will require a setting tool or most any clutch/brake shop that can handle rebuilds should be able to fix you up.

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16 years 6 months ago #10292 by Rep0144
Replied by Rep0144 on topic D6 8U clutch problem
I think it is a 1952 serial # 6D8U5132
Russell

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16 years 6 months ago #10297 by Old Magnet
Replied by Old Magnet on topic D6 8U clutch problem
8U5132 would be equivalent to 9U9359-12,417 and here is the parts breakdown:

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16 years 6 months ago #10302 by Rep0144
Replied by Rep0144 on topic D6 8U clutch problem
Thanks for the parts break down this will help big time.
I want to get this dozer back running right, my dad used to run this dozer right after it was bought new, (deep plowing to get some top soil back to the top), right after the 1951 flood west of Topeka Ks.

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