Pony Motor Starter Pinion Removal

C.J._archive1
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17 years 2 weeks ago #5330 by C.J._archive1

Pony Motor Starter Pinion Removal was created by C.J._archive1

I have a 5J D2 and need to remove the starter pinion. I removed the pony motor took the bolts out of the starter housing, but I can't seem to get the pinion all the way out it hits on the back of the injection pump. I don't see any special needed to do to get it out in the service manual. Does anybody ahve anything that I need to do to get it all the way out. It was leeking oil need to replace gasket.

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gemdozer
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17 years 2 weeks ago #5337 by gemdozer

Replied by gemdozer on topic pinion cluch

you have to remove the fuel governor cover and engage the pinion startor,remove the bolt inspection cover from gig motor and removed the cover pinion cluch housing and you should have room for pull it out.

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