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pony problems

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16 years 10 months ago #7292 by sweman
pony problems was created by sweman
Hi!
I have a D7 17a which i use to drive some weeks every summer, but now the pony have been broken so i have the let the workshop turn the crankshaft but he turned it to much so now there was no overdimension to buy so he have to make new bearing himself and he grinded the valves and checked the oilpump. Then he put it together and the crankshaft goes smoothly in the bearings. But now when i started it seems to go heavy and will not speed up, worse it smokes from the oilstickhole. What should i do? HELP!

Grateful for your response,
SWEMAN

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16 years 10 months ago #7295 by Old Magnet
Replied by Old Magnet on topic pony problems
A couple of things come to mind:
Most common source of blow by and smoke from the crankcase is worn piston rings which also goes along with loss of power. The other thing is the bearing fit may be to tight when the engine is warm. Actually could be any number of things causing loss of speed/power. Governor operation, carburetor adjustments, timing, air intake, etc.......but the only two I can think of that would make smoke are the first ones I mentioned.

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16 years 10 months ago #7298 by ccjersey
Replied by ccjersey on topic pony problems
An engine with a recent overhaul would have some blowby gas until the rings seat properly. Maybe not a lot, but some. Is the crankcase breather open? how is the compression of the cylinders?

About the bearings, when it has just been run and won't perform properly, stop it and immediately try turning the flywheel by hand and see if you can feel a tight bearing.

the governor can be manually overridden or disconnected from the throttle to see if that is the source of the trouble.

Late cam/valve timing is supposed to produce a sluggish/weak engine, as a matter if fact, I'm driving one everyday that acts like that :>)

D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time:D

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16 years 10 months ago #7302 by Old Magnet
Replied by Old Magnet on topic pony problems
Good advice except you will have to resort to the hand crank to manually turn the pony over. The flywheel is not exposed on the D7-17A D339 engine.

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16 years 10 months ago #7304 by edb
Replied by edb on topic Crankcase Spacer Washers
Hi sweman,
OM and CC have given you a start but I have encountered this problem several times with those unfamiliar with these ponies in the assembler leaving out/omitting the spacer washers-- ( I think P/No 2B4219, not always shown as a seperate part but a part under the Block Grp. Only have 3T & 2H books)-- out (off the studs) and crushing out the clearance built into the main bearing bushings. If the engine is tight to turn over maybe loosen the main bearing stud castleated nuts a little bit and also the smaller pan bolts and see what happens--maybe too late and damage is done!!!!
Hope this helps Eddie B.

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16 years 10 months ago #7311 by Old Magnet
Replied by Old Magnet on topic pony problems
Found them:
Part # 2B4219.....one on each stud.
Also covered in the D339 service manual with warning and consequences as edb describes. Also words of caution about carefully aligning gasket around the spacers.

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16 years 10 months ago #7317 by sweman
Replied by sweman on topic pony problems
Hi,

To all who responsed to my problem thank you so much.It's probably the space washer like you said so i will take apart the engine again.

Thank you,
SWEMAN

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