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D2 going in the shop

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4 years 3 months ago #211954 by Rome K/G
Replied by Rome K/G on topic D2 going in the shop
The 1F2297 bushings are $227.13 from Cat but not sure on availability. They are bronze material with internal grooves.

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4 years 3 months ago #211977 by d2gary
Replied by d2gary on topic D2 going in the shop

I'm sure I can find a couple over here but thanks for the offer Gary. I have a 4U back end I bought from Ron Meeder, which, if the sprockets are the same, would probably work. If I'm extra lucky, I might even have good percentage left in them. I'm betting those $50 bushings might be a lot more affordable than Cat. Could you let me know your source and the dimensions please.


I found a website called Bronzebushings.com. I just got a rough measurement for inside and outside to see what was available. I found 3 3/8 x 2 7/8 x 4 inches for $47. I would get an exact measurement but I think this is going to be a close match.

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4 years 3 months ago #211979 by d2gary
Replied by d2gary on topic D2 going in the shop
Did a repair on the bell housing where the engine side panel bolts to. I purchased new side panels from another club member.
Had one roller that was really worn on the flange area so I built it up and ground it down. I was able to clamp the the roller down and get it to turn with the grinder wheel which did a pretty good job of smoothing out the weld.

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4 years 3 months ago #211980 by neil
Replied by neil on topic D2 going in the shop
Browsing that website reminded me that we fitted "nylon" bushings into the spring pivot on the Kenworth's six-rod suspension. Looks like they might sell that too

Cheers,
Neil

Pittsford, NY

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4 years 3 months ago #212043 by d2gary
Replied by d2gary on topic D2 going in the shop
I've been doing a lot of reading on the old Caterpillar literature on reclaiming and refurbishing undercarriage parts. After I had the sprocket gauge made it was pretty clear I had some work to do on my sprockets. My friend with the welding shop had some tooling already made to press the weld in shells for the sprockets. I gave him a template made out of a strip of scrap steel that I pounded out in the sprocket. The match isn't exact but with a couple of tack welds and some persuasion it should work just like the Cat documents say it will. This will save a ton of welding time. I read somewhere while doing my research that these shells can be replaced up to 4 times before the pins and bushings are needing attention. I am confident I will never wear these out.

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4 years 3 months ago #212046 by neil
Replied by neil on topic D2 going in the shop
Hi Gary, apologies, I didn't get to my photos last night. Re: the weld-in shells, I think the only wrinkle that sometimes happens with them is if they're not in there good, the welds can crack and they fall out. I wonder if getting them hot and perfectly molded to each gap would help with that. In any case, that'd still be faster than building up with weld.

Cheers,
Neil

Pittsford, NY

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4 years 3 months ago #212047 by d2gary
Replied by d2gary on topic D2 going in the shop
Yes ,the Cat literature says to heat the shells and form them with a hammer. After making my template with cold steel and a hammer while holding it with a pair of pliers I dont feel like it's going to be a problem. If I have to a c clamp or a big pair of pliers should hold the shell in place.

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4 years 3 months ago #212061 by timbo1946
Replied by timbo1946 on topic Shells
Dad and i made shell out of pipe, been in there for 20 years or more. Cat only gets 5 to 10 hours a years so a cheap solution

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4 years 3 months ago #212063 by kittyman1
Replied by kittyman1 on topic Bushing Refurbish?
-yes a cheap solution for the sprocket, mostly time involved:clap2:

-what about wear on the bushing...any cheap fixes, ideas there to refurbish?

always dropping GOLD, all you have to do is just pick it UP !

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4 years 2 months ago #212165 by d2gary
Replied by d2gary on topic D2 going in the shop

-yes a cheap solution for the sprocket, mostly time involved:clap2:

-what about wear on the bushing...any cheap fixes, ideas there to refurbish?


Buy a parts tractor with decent tracks

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